Industrial Labelling Machine Electrical Repairs Perth

Lectro Power Systems provides electrical fault finding for automated labelling equipment used across packaging and production lines. We diagnose sensors, motors, drives, encoders, control circuits, and PLC systems affecting label placement and machine operation.
Symptoms We Resolve

COMMON LABELLING MACHINE FAULTS

  • PRODUCT DETECTION SENSOR FAULTS

    If the machine cannot reliably detect each product, labels may be missed, applied late, or the machine may stop completely.
  • LABEL WEB SENSOR FAILURE

    Web and gap sensors monitor label position and material movement. Dirty optics, damaged wiring, or incorrect setup can create inconsistent label feeding.
  • MOTOR OR DRIVE TRIPS

    Label feed and conveyor motors may stop because of VSD faults, motor overload, damaged cabling, or mechanical resistance.
  • ENCODER SIGNAL FAULTS

    Encoders provide speed and position feedback. Signal loss or unstable pulses can cause poor timing, inconsistent placement, or machine faults.
  • PLC TIMING & SEQUENCE PROBLEMS

    The machine may be receiving every signal but processing them in the wrong order due to program, timing, or field-device issues.
  • CONTROL PANEL WIRING FAULTS

    Loose terminals, damaged relays, failed power supplies, and ageing control wiring can create difficult intermittent failures.
The Lectro Advantage

WHY CHOOSE LECTRO POWER SYSTEMS?

  • SENSOR & SIGNAL DIAGNOSTICS

    We test detection devices, encoders, switches, and their controller inputs rather than simply adjusting sensors until the machine starts.
  • DRIVE & MOTOR SUPPORT

    We diagnose the electrical systems responsible for label web movement and product conveying.
  • PLC CONTROL EXPERIENCE

    We can trace machine logic and determine which control condition is preventing correct operation.
FAQs

Frequently Asked Questions

Why is my labeller missing products?
Can you replace labelling machine sensors?
Can you troubleshoot encoder faults?
Can you repair intermittent label placement faults?