Overhead Crane Breakdown Repairs & Electrical Fault Finding

Hoist brake slip, long-travel drive motor shudder, and wireless radio remote signal dropouts present severe workshop hazards and stall heavy material handling. Lectro Power Systems delivers rapid electrical troubleshooting, mechanical brake adjustments, and pendant rewiring for overhead cranes across Perth and regional Western Australia.
Symptoms We Resolve

Common Overhead Crane Faults We Diagnose & Fix

  • Hoist Holding Brake Slip

    Testing electromagnetic disc and shoe brakes, brake rectifier units, and DC coil voltages under rated test loads.
  • Cross & Long-Travel Drive Shudder

    Tuning variable speed drive (VSD) acceleration ramps, repairing dual-motor phase imbalances, and replacing worn contactors.
  • Wireless Radio Remote Dropouts

    Diagnosing RF interference, antenna damage, faulty receiver relays, and intermittent transmitter power faults.
  • Upper & Lower Hoist Limit Switch Failures

    Calibrating rotary geared limit switches, cross-arm lever switches, and anti-two-block safety mechanisms.
  • Festoon Track & Conductor Bar Arcing

    Repairing snagged flat cables, worn collector shoe carbon brushes, and damaged track brackets.
  • Pendant Control Cable Wire Breaks

    Replacing fatigue-damaged multicore pendant cables, broken steel strain-relief wires, and sticky pushbuttons.
The Lectro Advantage

Why Choose Lectro for Overhead Crane Repairs

  • Hoist brake adjustment & testing

    Precision air-gap setting and holding torque verification to ensure zero load slip under full working load.
  • Radio remote & pendant rewiring

    Fast replacement of cut festoon cabling and pairing of certified industrial wireless transmitters.
  • Strict compliance with AS 1418 & AS 2550

    Ensuring all electrical isolators, limit switches, and emergency stops adhere to Australian crane safety standards.
FAQs

Frequently Asked Questions

Why does our crane's hoist drift downward when holding a suspended load?
What causes an overhead crane to jerk violently when starting long-travel or cross-travel motions?
Can you convert an older wired pendant crane to an industrial wireless remote control system?
Do you service single-girder, double-girder, and portal gantry cranes?