Packaging Machine Breakdown Repairs & Electrical Fault Finding

Heat-sealing bar temperature drift, film tension servo errors, and cut-off knife timing mismatches can lead to massive product waste and line stoppages. Lectro Power Systems provides specialised electrical diagnostics, PID temperature tuning, and servo drive repairs across Western Australia.
Symptoms We Resolve

Common Packaging Machine Faults We Diagnose & Fix

  • Heat-Sealing Jaw Temperature Drift

    Replacing open-circuit heating elements, failed solid-state relays (SSRs), and faulty thermocouple probes.
  • Rotary Slip Ring Power Drops

    Cleaning, servicing, and replacing rotating slip ring brush assemblies that supply power to spinning heat jaws.
  • Film Feed Servo Drive Errors

    Resolving web tracking drift, registration mark optical eye misalignment, and servo drive overcurrent alarms.
  • Cut-Off Knife Timing Mismatches

    Troubleshooting high-speed pneumatic solenoid valves, knife position proximity switches, and safety interlocks.
  • Vacuum Pouch Feeder Solenoid Faults

    Diagnosing vacuum generator switches, suction cup solenoid valves, and magazine feed sensors.
  • Safety Guard & Interlock Lockouts

    Testing hinged access door interlock switches, perimeter safety light curtains, and safety controllers.
The Lectro Advantage

Why Choose Lectro for Packaging Machine Repairs

  • PID temperature control tuning

    Precision calibration of heating circuits to eliminate seal burn-through and cold-seal packaging leaks.
  • Rotary slip ring & heater overhauls

    Repairing and rewiring continuous-motion horizontal flow wrappers and rotary bagging machines.
  • Servo & registration diagnostics

    Rapid alignment and tuning of optical print-mark sensors and film tension drives.
FAQs

Frequently Asked Questions

Why are our packaging heat seals failing or burning through product film?
How do rotary slip rings deliver power to continuous motion heat-sealing jaws?
Can you adjust print-mark registration sensors if bags are cutting out of alignment?
Do you service vertical form fill and seal (VFFS), horizontal flow wrappers, and vacuum sealers?