Conveyor Line Breakdown Repairs & Electrical Fault Finding

Seized drive rollers, broken pull-wire switches, and belt tracking sensor trips quickly cause product pile-ups and stall assembly operations. Lectro Power Systems delivers fast, reliable electrical fault finding and drive repairs for industrial conveyor lines across Perth and regional WA.
Symptoms We Resolve

Common Conveyor Line Faults We Diagnose & Fix

  • Emergency Lanyard & Pull-Wire Trips

    Tracing broken tensioned safety switches, snapped cables, and faulty end-of-line contacts.
  • Conveyor Drive Motor Overloads

    Investigating mechanical roller binding, worn gearbox bearings, and undersized thermal overloads.
  • Belt Misalignment & Drift Switch Faults

    Testing and realigning edge-drift limit switches and optical belt tracking sensors.
  • VSD Speed Synchronisation Issues

    Tuning drive parameters, resolving communication drops, and matching multi-conveyor line speeds.
  • Photo-Eye & Jam Sensor Dropouts

    Cleaning, realigning, and rewiring optical and capacitive proximity sensors along transfer zones.
  • Zero-Speed & Slip Switch Lockouts

    Diagnosing non-contact underspeed sensors and magnetic speed pick-ups on tail pulleys.
The Lectro Advantage

Why Choose Lectro for Conveyor Repairs

  • Emergency lanyard safety certification

    Restoring compliant, fail-safe emergency stop coverage along entire conveyor runs.
  • Multi-drive speed synchronisation

    Fine-tuning VSD ramping and line speeds to eliminate belt stretching and product toppling.
  • High-durability sensor installations

    Fitting ruggedised, dust-proof optical and inductive sensors designed for demanding material handling.
FAQs

Frequently Asked Questions

Why is our conveyor tripping out on drive overload when running empty?
Can you synchronise multiple conveyor belts to run at the same speed?
How do underspeed switches protect conveyor belts from catastrophic damage?
Do you replace broken emergency pull-wire switches on site?